Automation RPOM
Automation
Automation RPOM
Automation
- Solutions
- Automation
- RPOM
OPRUSS has designed a PLC (Programmable Logic Controller) and SCADA (Supervisory Control and Data Acquisition) system for motor control in a sewage treatment plant. This system integrates several features to ensure efficient and reliable operation. Here are the key features of our PLC-SCADA-based motor control system for sewage treatment plants.
Power Supply : | 3-phase, 415V AC, 50/60 Hz; single-phase supply options available for smaller units. |
Control Voltage : | 24 VDC Or 230V AC |
Main Controller : | PLC (Programmable Logic Controller) |
User Interface : | HMI (Human-Machine Interface), 7-inch touchscreen with colour display; capacitive touch; displays process parameters and alarms. |
Remote Monitoring : | SCADA system integration via Ethernet for remote access; web-based monitoring (optional). |
Protection Circuit Breakers : | MCB (Miniature Circuit Breaker) for control circuits; MCCB (Moulded Case Circuit Breaker) for main power. |
Overload Protection : | Thermal overload relays for motors; adjustable for each motor rating (0.1 to 100A). |
Motor Control : | VFD (Variable Frequency Drive) for variable speed control; Star-Delta starters for high-power pumps, DOL (Direct On- Line) for smaller motors. |
Safety Features : | Emergency stop button, short-circuit protection, and overcurrent protection. |
Automatic Restart : | Automatically restarts the system after power failure. |
Auto / Manual Mode : | Switch Between Automatic & Manual Control. |
Timmer Control : | Schedule- Base Operation for Pumps. |
Data Logging : | Logs System Performance for Troubleshooting & Analysis. |
Energy Monitoring : | Real Time Measurement & Display of Energy Consumption. |
Cooling and Ventilation : | Panel fans for heat-sensitive electronics, exhaust fans for air circulation. |
Enclosure Material : | Powder-coated mild steel or stainless steel for corrosive environments. |
Ingress Protection : | IP55 (standard) or IP65 (for enhanced dust/water protection) for industrial or outdoor environments. |
Installation Type : | floor-mounted (with base stands) for large panels. |
- IoT-Based Remote Monitoring and Control: Integrate IoT (Internet of Things) devices to enable remote monitoring and control of the motor panels.
- Control System: PLC/SCADA-based control system for automated monitoring and control.
- Pumps and Motors Control: Controls for pumps, blowers, and motors, including VFDs and soft starters.
- Alarms and Alerts: Notification system for abnormal conditions (e.g., pump failure).
- Data Logging and Reporting: Records historical data for regulatory compliance and performance analysis.
- Remote Access: Web-based or mobile access for remote monitoring and control.
- Energy Monitoring: Incorporate energy monitoring devices to track the power consumption of motors. Optimize motor usage based on demand and operational requirements to reduce energy costs and improve efficiency.
- Fault Detection and Diagnostics: Implement diagnostic features in the PLC program to detect faults such as motor overloads, pump failures, or sensor malfunctions.
- Integration with SCADA System: The system integrates smoothly with the SCADA platform, allowing unified control and monitoring between the PLC and SCADA systems.
- Emergency Shutdown and Safety Features: We have designed the system with emergency shutdown procedures to handle critical failures or unsafe conditions.
- Level Control: Monitors and controls water levels in tanks and reservoirs.
- Phase Sequence/Protection Relay (PSR): Monitors phase sequence and protects against phase loss/failure.
- Real-Time Monitoring
- Enhanced Efficiency
- Energy Savings
- Improved Safety and Reliability
- Reduced Labour Costs and Manual Intervention
- Data Logging and Analysis
- Extended Equipment Lifespan
- Sewage Treatment Plants.
- Effluent Treatment Plants.
- Swimming Pools.
- Municipal Water Treatment Plants, and more.
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